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Airframe Structural Parts Machining – Process Steps

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    keyFilters
    Workpiece Material
    Workpiece Material
    • P Steel (11)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(11)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(11)
    • M Stainless Steel (11)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(11)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(11)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(11)
    • S High-Temp Alloys (11)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(8)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(8)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(11)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(8)
    Applications
    Applications
    • Chain DrillingChain Drilling (6)
    • Convex DrillingConvex Drilling (6)
    • Corner Drilling 45°Corner Drilling 45° (6)
    • CounterboringCounterboring (6)
    • Cross Hole DrillingCross Hole Drilling (6)
    • DrillingDrilling (6)
    • Flat Bottom DrillingFlat Bottom Drilling (6)
    • Half Cylindrical DrillingHalf Cylindrical Drilling (6)
    • Inclined Entry DrillingInclined Entry Drilling (6)
    • Inclined Exit DrillingInclined Exit Drilling (6)
    • X-Offset DrillingX-Offset Drilling (6)
    Cutting Diameter
    Cutting Diameter
    • 0.9843 in(1)
    • 1.2598 in(1)
    • 1.4962 in(1)
    • 2.3622 in(2)
    • 2.9528 in(2)
    • 3.5433 in(2)
    Cutting Diameter MinkomuCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
    • 25.0 mm(1)
    • 32.0 mm(1)
    • 38.0 mm(1)
    • 60.0 mm(2)
    • 75.0 mm(2)
    • 90.0 mm(2)
    Cutting Diameter MinkomuCutting Diameter Max
    Cutting Condition Material
    Cutting Condition Material
    • M1 (2)
    • M2 (2)
    • M3 (2)
    • P5 (2)
    • P6 (2)
    • S4 (2)
    Cutting Condition
    Cutting Condition
    • Interrupted (2)
    • Stable (2)
    • Unstable (2)
    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 95.0 mm(3)
    • 150.0 mm(3)
    Maximum Hole Depth [L4] MinkomuMaximum Hole Depth [L4] Max
    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 3.7402 in(3)
    • 5.9055 in(3)
    Maximum Hole Depth [L4] MinkomuMaximum Hole Depth [L4] Max
    Connection Style
    Connection Style
    • BTF (6)
    Number of Flutes
    Number of Flutes
    • 4 (2)
    • 6 (2)
    • 8 (2)
    Cutting Edges Per Insert
    Cutting Edges Per Insert
    • 0.0 (9)
    • 4.0 (8)
    Cutting Edges Per Insert MinkomuCutting Edges Per Insert Max
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 6.2992 in(3)
    • 8.4646 in(3)
    Over All Length [L] MinkomuOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 160.0 mm(3)
    • 215.0 mm(3)
    Over All Length [L] MinkomuOver All Length [L] Max
    cornerConfiguration
    Corner Radius
    Corner Radius
    • 0.031 in(2)
    Corner Radius MinkomuCorner Radius Max
    Corner Radius
    Corner Radius
    • 0.8 mm(2)
    Corner Radius MinkomuCorner Radius Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 mm(5)
    Corner Chamfer MinkomuCorner Chamfer Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 in(5)
    Corner Chamfer MinkomuCorner Chamfer Max
    application
    Minimum Depth of Cut
    Minimum Feed
    Minimum Feed
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KCSM40 (8)
    • KCU45 (9)
    Hand Of Tool
    Hand Of Tool
    • R (6)
    Drill Type
    Drill Type
    • 86-01 Indexable Drill (6)
    Wiper Insert
    Wiper Insert
    • N (5)
    Drilling Condition Material
    Drilling Condition Material
    • M1 (8)
    • M2 (8)
    • M3 (8)
    • P5 (8)
    • P6 (8)
    • S4 (8)
    frontEnd
    Adapter Front-End
    Adapter Front-End
    • BOEING TAPER FLANGE (4)
    • SHELL MILL ADAPTER (33)
    Front End Type
    Front End Type
    • BTF - BTF (4)
    • FDA - Milling Cutter Arbor (33)
    Insert Shape
    Insert Shape
    • KSEM DRILL (9)
    • S-SQUARE 90 (8)
    Front End Style
    Front End Style
    • BTF01 Standard BTF (4)
    • FDA22 Transv Drive & SHCS (33)
    Gage Length
    Gage Length
    • 2.7559 in(3)
    • 3.1496 in(1)
    • 3.3370 in(1)
    • 4.2580 in(1)
    • 4.3370 in(1)
    • 4.6040 in(1)
    • 4.9680 in(1)
    • 5.0370 in(1)
    • 5.2580 in(1)
    • 5.3370 in(1)
    • 5.6040 in(1)
    • 5.9055 in(3)
    • 5.9680 in(1)
    • 6.0370 in(1)
    • 6.2580 in(1)
    • 6.3370 in(1)
    • 6.6040 in(1)
    • 6.9680 in(1)
    • 7.0370 in(1)
    • 7.2580 in(1)
    • 7.3370 in(1)
    • 7.6040 in(1)
    • 7.8740 in(3)
    • 7.9680 in(1)
    • 8.0370 in(1)
    • 8.2580 in(1)
    • 8.6040 in(1)
    • 8.9680 in(1)
    • 9.0370 in(1)
    • 10.4680 in(1)
    • 11.4680 in(1)
    Gage Length
    Gage Length
    • 70.0000 mm(3)
    • 80.0000 mm(1)
    • 84.7600 mm(1)
    • 108.1550 mm(1)
    • 110.1600 mm(1)
    • 116.9450 mm(1)
    • 126.1850 mm(1)
    • 127.9400 mm(1)
    • 133.5550 mm(1)
    • 135.5600 mm(1)
    • 142.3450 mm(1)
    • 150.0000 mm(3)
    • 151.5850 mm(1)
    • 153.3400 mm(1)
    • 158.9550 mm(1)
    • 160.9600 mm(1)
    • 167.7450 mm(1)
    • 176.9850 mm(1)
    • 178.7400 mm(1)
    • 184.3550 mm(1)
    • 186.3600 mm(1)
    • 193.1450 mm(1)
    • 200.0000 mm(3)
    • 202.3850 mm(1)
    • 204.1400 mm(1)
    • 209.7550 mm(1)
    • 218.5450 mm(1)
    • 227.7850 mm(1)
    • 229.5400 mm(1)
    • 265.8800 mm(1)
    • 291.2850 mm(1)
    Point Angle
    Point Angle
    • 180.0 (3)
    Point Angle MinkomuPoint Angle Max
    Front End Size
    Front End Size
    • 19.04 in(5)
    • 19.05 in(1)
    • 22.0 in(2)
    • 25.39 in(10)
    • 25.4 in(1)
    • 27.0 in(2)
    • 31.74 in(5)
    • 32.0 in(2)
    • 38.09 in(5)
    Front End Size MinkomuFront End Size Max
    Front End Size
    Front End Size
    • 19.04 mm(5)
    • 19.05 mm(1)
    • 22.0 mm(2)
    • 25.39 mm(10)
    • 25.4 mm(1)
    • 27.0 mm(2)
    • 31.74 mm(5)
    • 32.0 mm(2)
    • 38.09 mm(5)
    Front End Size MinkomuFront End Size Max
    insertGeometry
    Shape
    Shape
    • KSEM DRILL (3)
    • S-SQUARE 90 (2)
    Insert IC Size
    Insert IC Size
    • 12.7 mm(2)
    Insert IC Size MinkomuInsert IC Size Max
    Insert IC Size
    Insert IC Size
    • 0.5 in(2)
    Insert IC Size MinkomuInsert IC Size Max
    Insert Seat Size
    Insert Seat Size
    • 10 (1)
    • 5 (1)
    • 8 (1)
    Cutting Edge Length
    Cutting Edge Length
    • 12.7 mm(2)
    Cutting Edge Length MinkomuCutting Edge Length Max
    Cutting Edge Length
    Cutting Edge Length
    • 0.5 in(2)
    Cutting Edge Length MinkomuCutting Edge Length Max
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GB (2)
    Cutting Tool Material
    Cutting Tool Material
    • H W (5)
    Tolerance Class
    Tolerance Class
    • E (2)
    Cutting Diameter Insert
    Cutting Diameter Insert
    • 0.9843 in(1)
    • 1.2598 in(1)
    • 1.4962 in(1)
    Cutting Diameter Insert MinkomuCutting Diameter Insert Max
    Cutting Diameter Insert
    Cutting Diameter Insert
    • 25.0 mm(1)
    • 32.0 mm(1)
    • 38.0 mm(1)
    Cutting Diameter Insert MinkomuCutting Diameter Insert Max
    backEnd
    Connection Type
    Connection Type
    • FLANGE ADAPTER (6)
    System Size
    System Size
    • BT50 (1)
    • BTF46 (39)
    • DV50 (1)
    • HSK100A (1)
    • HSK125A (1)
    Back-End Diameter
    Back-End Diameter
    • 46.025 mm(31)
    • 69.85 mm(2)
    • 100.0 mm(1)
    • 125.0 mm(1)
    Back-End Diameter MinkomuBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 1.812 in(31)
    • 2.75 in(2)
    • 3.937 in(1)
    • 4.9213 in(1)
    Back-End Diameter MinkomuBack-End Diameter Max
    other
    Insert Hand
    Insert Hand
    • R (5)
    Solid Indexable Tool
    Solid Indexable Tool
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    Hardness

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    Permitted Groups :

    Group

    SubGroup

    Hardness (HB)

    Hardness (HRC)