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- Mill 4-15™ • End Mill • Cylindrical Shank • Inch
Mill 4-15™ • End Mill • Cylindrical Shank • Inch
Shoulder milling cutter for multiple materials
Характеристики и преимущества
- True 90° capabilities with a stepless solution when using multiple steps
- Superior wall and surface finish capabilities
- Internal coolant supply
Использование и область применения
Face Milling
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Shank - Cylindrical Plain
Milling - Through Coolant
Рекомендации по выбору режущих пластин
| Рекомендации по выбору режущих пластин | ||||||
| Группа материала | Легкие режимы обработки | Общего назначения | Тяжелая обработка | |||
| – | (Чистовая геометрия) | – | (Черновая геометрия) | |||
| – | износостойкость |  | прочность | |||
| – | Геометрия | Сплав | Геометрия | Сплав | Геометрия | Сплав |
| P1-P2 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
| P3-P4 | .E..GE | KCPM40 | .S..GE | KCPK30 | .S..GEM | KCPK30 |
| P5-P5 | .E..GE | KC725M | .S..GE | KC725M | .S..GEM | KCPK30 |
| M1-M2 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GEM | KCPM40 |
| M3 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
| K1-K2 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
| K3 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
| N1-N2 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
| N3 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
| S1-S2 | .E..GE | KC725M | .S..GE | KC725M | .S..GE | KC725M |
| S3 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
| S4 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
| H1 | – | – | – | – | – | – |
Рекомендуемые начальные подачи [мм/зуб]
| Рекомендуемые начальные подачи [дюйм/зуб] | |||||||||||||||
| Вид пластины | Значения подачи на зуб (fz) в зависимости от ширины фрезерования (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .E..GEJ | 0,12 | 0,47 | 0,84 | 0,08 | 0,34 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,36 |
| .E..GE | 0,23 | 0,54 | 0,93 | 0,17 | 0,39 | 0,67 | 0,13 | 0,29 | 0,50 | 0,11 | 0,25 | 0,44 | 0,10 | 0,23 | 0,40 |
| .S..GE | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| .S..GER | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| .S..GEM | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 4-15™ • Recommended Starting Feeds [IPT] | |||||||||||||||
| Вид пластины | Значения подачи на зуб (fz) в зависимости от ширины фрезерования (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .E..GEJ | 0.005 | 0.019 | 0.034 | 0.003 | 0.014 | 0.024 | 0.003 | 0.010 | 0.018 | 0.002 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 |
| .E..GE | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.016 | 0.004 | 0.009 | 0.015 |
| .S..GE | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| .S..GER | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| .S..GEM | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
Рекомендуемые начальные скорости резания [м/мин]
| Mill 4-15™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
| Cплав | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Группа материала | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | |
| P | 1 | 550 | 485 | 450 | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
| 2 | 340 | 310 | 275 | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
| 3 | 310 | 275 | 255 | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
| 4 | 230 | 215 | 190 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
| 5 | 275 | 250 | 230 | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
| 6 | 190 | 170 | 145 | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
| M | 1 | 225 | 200 | 175 | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
| 2 | 205 | 175 | 160 | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
| 3 | 160 | 145 | 125 | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
| K | 1 | 360 | 325 | 295 | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
| 2 | 285 | 255 | 235 | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
| 3 | 240 | 215 | 200 | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
| 2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
| 3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
| 4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
| H | 1 | 140 | 115 | 95 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
| ПРИМЕЧАНИЕ: РЕКОМЕНДУЕМЫЕ начальные скорости указаны жирным шрифтом. При увеличении средней толщины стружки необходимо снижать скорость. | |||||||||||||||||||||||||||||||
Рекомендуемые начальные скорости резания [м/мин]
| Mill 4-15™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
| Cплав | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Группа материала | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | Max | начал. | Min | |
| P | 1 | 1805 | 1590 | 1475 | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
| 2 | 1115 | 1015 | 900 | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 | |
| 3 | 1015 | 900 | 835 | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 | |
| 4 | 755 | 705 | 625 | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 | |
| 5 | 900 | 820 | 755 | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 | |
| 6 | 625 | 560 | 475 | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 | |
| M | 1 | 740 | 655 | 575 | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
| 2 | 670 | 575 | 525 | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 | |
| 3 | 525 | 475 | 410 | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 | |
| K | 1 | 1180 | 1065 | 970 | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – |
| 2 | 935 | 835 | 770 | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | |
| 3 | 785 | 705 | 655 | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | 2100 | 1870 | 1725 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
| 2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 | |
| 3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 | |
| 4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 | |
| H | 1 | 460 | 375 | 310 | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
Рекомендации по применению врезания под углом
 | ||||
| Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [mm] | ||||
| диаметр фрезы | max угол врезания [R] | DH min [mm] - (min hole diameter) | DH min (минимальный диаметр отверстия) | DHI min (минимальный диаметр отверстия, не плоское дно) |
| 25 | 2,63° | 44,77 | 50 | 47,16 |
| 32 | 2,38° | 58,64 | 64 | 60,81 |
| 35 | 2,12° | 64,61 | 70 | 66,75 |
| 40 | 1,80° | 74,57 | 80 | 76,82 |
| 50 | 1,38° | 94,53 | 100 | 96,72 |
| 63 | 1,06° | 120,52 | 126 | 122,72 |
| 80 | 0,82° | 154,52 | 160 | 156,73 |
| 100 | 0,64° | 194,52 | 200 | 196,73 |
| 125 | 0,51° | 244,51 | 250 | 246,73 |
| 160 | 0,51° | 314,51 | 320 | 316,74 |
| ||||
| Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [Inch] | ||||
| диаметр фрезы | max угол врезания [R] | DH min [Inch] - (min hole diameter) | DH min (минимальный диаметр отверстия) | DHI min (минимальный диаметр отверстия, не плоское дно) |
| 1" | 2.60° | 1.794" | 2" | 1.888" |
| 1.25" | 2.39° | 2.289" | 2.5" | 2.374" |
| 1.5" | 1.91° | 2.786" | 3" | 2.874" |
| 2" | 1.36° | 3.784" | 4" | 3.871" |
| 2.5" | 1.05° | 4.784" | 5" | 4.871" |
| 3" | 0.86° | 5.784" | 6" | 5.781" |
| 4" | 0.63° | 7.784" | 8" | 7.871" |
| 5" | 0.50° | 9.784" | 10" | 9.871" |
| 6" | 0.41° | 11.784" | 12" | 11.872" |