KenCut™ KS Keyway Milling Cutters
KenCut™ KS keyway milling cutters are the ideal solution to machine key slots for a shaft-to-hub connection. A radius transition between the floor and wall increases the component’s durability, preventing cracks from stress peaks. The KenCut KS design offers a true 90° wall straightness due to tapered peripheral edges - creating a defined passive force during finishing operations. Two-flute keyway cutters can be used in unstable machining conditions. The three-flute keyway cutters offer unequally spaced flutes for chatter-free machining at high feed rates.
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Workpiece Material
Workpiece Material
- P Steel (37)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(37)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(37)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(37)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(37)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(37)
- M Stainless Steel (37)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(37)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(37)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(37)
- K Cast Iron (37)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(37)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(37)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(37)
- S High-Temp Alloys (37)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(37)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(37)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(37)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(37)
- H Hardened Materials (37)
- H1Hardened Materials 44-48 HRC(37)
Applications
Applications
Face Milling (8)
Pocket (37)
Pocket Helical (37)
Pocket Milling (37)
Pocket Plunge Milling (29)
Ramping (8)
Shoulder Milling (37)
Slot Milling (37)
Slot Square End (37)
Cutting Diameter
Cutting Diameter
- 0.0709 in(1)
- 0.1102 in(3)
- 0.1496 in(3)
- 0.189 in(3)
- 0.2264 in(3)
- 0.3031 in(1)
- 0.3051 in(3)
- 0.3819 in(5)
- 0.4606 in(3)
- 0.5394 in(3)
- 0.6181 in(3)
- 0.6969 in(3)
- 0.7756 in(3)
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Cutting Diameter
Cutting Diameter
- 1.8 mm(1)
- 2.8 mm(3)
- 3.8 mm(3)
- 4.8 mm(3)
- 5.75 mm(3)
- 7.7 mm(1)
- 7.75 mm(3)
- 9.7 mm(5)
- 11.7 mm(3)
- 13.7 mm(3)
- 15.7 mm(3)
- 17.7 mm(3)
- 19.7 mm(3)
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Cutting Length
Cutting Length
- 2.0 mm(1)
- 4.0 mm(3)
- 5.0 mm(3)
- 6.0 mm(3)
- 7.0 mm(3)
- 9.0 mm(3)
- 10.0 mm(1)
- 11.0 mm(4)
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- 13.0 mm(1)
- 14.0 mm(2)
- 15.0 mm(1)
- 16.0 mm(2)
- 17.0 mm(1)
- 18.0 mm(2)
- 19.0 mm(1)
- 20.0 mm(2)
- 21.0 mm(1)
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Cutting Length
Cutting Length
- 0.0787 in(1)
- 0.1575 in(3)
- 0.1969 in(3)
- 0.2362 in(3)
- 0.2756 in(3)
- 0.3543 in(3)
- 0.3937 in(1)
- 0.4331 in(4)
- 0.4724 in(3)
- 0.5118 in(1)
- 0.5512 in(2)
- 0.5906 in(1)
- 0.6299 in(2)
- 0.6693 in(1)
- 0.7087 in(2)
- 0.748 in(1)
- 0.7874 in(2)
- 0.8268 in(1)
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Reach
Reach
- 0.2362 in(1)
- 0.4724 in(3)
- 0.6299 in(6)
- 0.6787 in(1)
- 0.7087 in(2)
- 0.8268 in(1)
- 0.8661 in(3)
- 0.9893 in(1)
- 1.0236 in(4)
- 1.068 in(1)
- 1.1024 in(2)
- 1.1468 in(1)
- 1.1811 in(2)
- 1.3043 in(1)
- 1.3386 in(2)
- 1.383 in(1)
- 1.4173 in(2)
- 1.6192 in(1)
- 1.6535 in(2)
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Reach
Reach
- 6.0 mm(1)
- 12.0 mm(3)
- 16.0 mm(6)
- 17.24 mm(1)
- 18.0 mm(2)
- 21.0 mm(1)
- 22.0 mm(3)
- 25.128 mm(1)
- 26.0 mm(4)
- 27.128 mm(1)
- 28.0 mm(2)
- 29.128 mm(1)
- 30.0 mm(2)
- 33.128 mm(1)
- 34.0 mm(2)
- 35.128 mm(1)
- 36.0 mm(2)
- 41.128 mm(1)
- 42.0 mm(2)
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Connection Style
Connection Style
- Straight-Cylindrical (23)
- Weldon (14)
Number of Flutes
Number of Flutes
- 2 (14)
- 3 (23)
Over All Length [L]
Over All Length [L]
- 1.4961 in(1)
- 1.9685 in(3)
- 2.126 in(9)
- 2.2835 in(4)
- 2.5984 in(5)
- 2.874 in(3)
- 2.9528 in(3)
- 3.2283 in(3)
- 3.3071 in(3)
- 3.622 in(3)
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Over All Length [L]
Over All Length [L]
- 38.0 mm(1)
- 50.0 mm(3)
- 54.0 mm(9)
- 58.0 mm(4)
- 66.0 mm(5)
- 73.0 mm(3)
- 75.0 mm(3)
- 82.0 mm(3)
- 84.0 mm(3)
- 92.0 mm(3)
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Corner Radius
Corner Radius
- 0.005 in(7)
- 0.008 in(10)
- 0.013 in(14)
- 0.016 in(6)
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Corner Radius
Corner Radius
- 0.125 mm(7)
- 0.2 mm(10)
- 0.325 mm(14)
- 0.4 mm(6)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC643M (29)
- KCPM15 (8)
Front-End
Neck Diameter
Neck Diameter
- 0.0689 in(1)
- 0.1081 in(3)
- 0.1461 in(3)
- 0.1854 in(3)
- 0.2244 in(1)
- 0.2249 in(2)
- 0.2992 in(1)
- 0.3033 in(3)
- 0.378 in(1)
- 0.38 in(4)
- 0.4567 in(1)
- 0.4583 in(2)
- 0.5354 in(1)
- 0.537 in(2)
- 0.6142 in(1)
- 0.6158 in(2)
- 0.6923 in(1)
- 0.6929 in(1)
- 0.6934 in(1)
- 0.7717 in(2)
- 0.7719 in(1)
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Neck Diameter
Neck Diameter
- 1.75 mm(1)
- 2.745 mm(3)
- 3.71 mm(3)
- 4.71 mm(3)
- 5.7 mm(1)
- 5.712 mm(2)
- 7.6 mm(1)
- 7.703 mm(3)
- 9.6 mm(1)
- 9.653 mm(4)
- 11.6 mm(1)
- 11.641 mm(2)
- 13.6 mm(1)
- 13.641 mm(2)
- 15.6 mm(1)
- 15.641 mm(2)
- 17.585 mm(1)
- 17.6 mm(1)
- 17.613 mm(1)
- 19.6 mm(2)
- 19.605 mm(1)
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Back-End
Back-End Diameter
Back-End Diameter
- 4.0 mm(1)
- 6.0 mm(12)
- 8.0 mm(4)
- 10.0 mm(5)
- 12.0 mm(3)
- 14.0 mm(3)
- 16.0 mm(3)
- 18.0 mm(3)
- 20.0 mm(3)
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Back-End Diameter
Back-End Diameter
- 0.1575 in(1)
- 0.2362 in(12)
- 0.315 in(4)
- 0.3937 in(5)
- 0.4724 in(3)
- 0.5512 in(3)
- 0.6299 in(3)
- 0.7087 in(3)
- 0.7874 in(3)
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Other
Head Length [L2]
Head Length [L2]
- 0.0787 in(1)
- 0.1575 in(3)
- 0.1969 in(3)
- 0.2362 in(3)
- 0.2756 in(3)
- 0.3543 in(3)
- 0.3937 in(1)
- 0.4331 in(4)
- 0.4724 in(3)
- 0.5118 in(1)
- 0.5512 in(2)
- 0.5906 in(1)
- 0.6299 in(2)
- 0.6693 in(1)
- 0.7087 in(2)
- 0.748 in(1)
- 0.7874 in(2)
- 0.8268 in(1)
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Head Length [L2]
Head Length [L2]
- 2.0 mm(1)
- 4.0 mm(3)
- 5.0 mm(3)
- 6.0 mm(3)
- 7.0 mm(3)
- 9.0 mm(3)
- 10.0 mm(1)
- 11.0 mm(4)
- 12.0 mm(3)
- 13.0 mm(1)
- 14.0 mm(2)
- 15.0 mm(1)
- 16.0 mm(2)
- 17.0 mm(1)
- 18.0 mm(2)
- 19.0 mm(1)
- 20.0 mm(2)
- 21.0 mm(1)
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